The forging industry is expanding rapidly, thanks to the many advantages it has over other forming methods. But with advancing technology is an emergence of more sophisticated forming technologies. These are forging technologies that require very high accuracy and precision.
There is a range of forging technologies being used in the market today. They include temperature forging technology, cold forging technology, hot forging technology, and composite forging technology. There are also composite precision forging technology and many other categories.
With the increasing complexity of forging work and the need for high precision, some of the common forging technologies cannot meet the requirements. The cold and hot forging technologies may not be the most ideal for premium quality forgings. That’s why the composite precision forging process is gaining popularity.
Composite precision forging technology or composite fine forging process is one of the forging technologies that produce high accuracy requirements. The technologies achieve the accurate requirements of components dimensions. This is immediately after forging. So, with this technique, you don’t need to do any of the finishing as it is with the typical cold and forging technologies.
Composite precision forging technology has two main ways of forging to achieve precise production dimensions. One of them is the elaboration blanks, where blanks get forged directly meet the precision machine’s requirement. The other form of precision forging is where some parts or a whole part of the component forms using precision technology.
The composite precision forging technology does not work as the traditional forging methods. The technology takes advantage of the hot, warm and cold forging techniques to form a very accurate system. The working mechanism of this forging process is pretty the same as the hot forging. This is how the process works: heating – hot forging – cutting fly edge – cleaning – phosphating saponification treatment.
The heating of the material being forged is crucial as it helps to reduce deformation resistance. This is where the aspect of hot forging comes in. You need to heat the material till it reaches the heating forging temperature. With the material in molten form, it becomes very easy to form it into the desired shapes. It also makes it to achieve the required measurements at better accuracy.
The press stage or forging stage is dependent on several factors, namely the kind of metal and the compression force. This is an important factor as the kind of metal you are using will determine how much tonnage the press machine needs to produce.
The cutting flu edge, it all about the finished work if necessary. This is because the composite precision forging produces a very accurate dimension. But you will need to do cold refining at the end to ensure that the product meets the desired requirements. That’s simply how the composite precision forging technology works. Depending on the kind of product, you can add extra steps to refine the forged product further.
There are many advantages that composite precision forging technology has over the other forging methods. Here are some of the advantages:
The mechanical properties of products produced through the composite precision forging process are high. With the combination of hot, cold and warm forging properties, the forged parts are harder and stronger. Therefore, you can expect to have products that will last for a longer time.
Undoubtedly, the precision of the product dimension is one of the biggest advantages of composite precision forging. You will like the fact that you don’t need any form of finishing when using this technology. The parts have a very accurate dimension as required. This benefit reduces the cost of production by getting rid of refining processes in forging parts.
The quality of the surface is the best when it comes. With the application of cold forging, composite precision forging is able to produce a very smooth surface. In most cases, you will not need to do smoothening, and other finishing works.
The application of composite precision forging technology is widespread in the manufacturing industry. The technology is highly used in industries such as aerospace and automobile, where precision is key. It is a technology that is also reducing the cost of forging products.